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ZW Precision Leveling Machine ZW Precision Leveling Machine
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ZW Precision Leveling Machine
Roller type plate leveling unit
degree of heat:25

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15863197555
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Product Introduction
This unit is suitable for cold-rolled, hot-rolled, low-alloy and other steel plates. It utilizes the "Bauschinger effect" of the material to perform multiple forward and backward bending of the plate, gradually transforming multiple original curvatures into a single curvature, and finally flattening it.. This machine is mainly composed of a frame, work rollers, movable crossbeam, support rollers, lower base, pressing mechanism, stop wheel device, measuring device, main transmission system, lubrication system, electrical control system, safety system, and other parts. The leveling machine has a quadruple structure, with two layers of work rollers and two layers of support rollers. The leveling roller is a 60CrMoV forging, which undergoes overall quenching and surface quenching. Two layers of support rollers, made of 40Cr material. The upper work roll, support roll, and upper crossbeam form an integral structure. The lower work roll and support roll are installed on the machine base. The upper and lower support roller seats can be adjusted, and the precision of the fit between the support roller and the working roller can be adjusted to achieve the best leveling effect. The clearance between the upper and lower working rolls can be adjusted separately through the reduction motor. When processing different thicknesses of sheets, operators can quickly adjust the clearance and shorten the auxiliary time. The main power is driven by a DC motor, which is distributed through a reducer, gear box, and universal joint to provide power to each roller. It is regulated by a DC speed controller to achieve stepless speed regulation during operation. All roller supports are equipped with rolling bearings and a centralized lubrication system. In addition, this machine has absorbed advanced technologies from both domestic and foreign sources, with mature technology, compact structure, easy installation and maintenance, practical and reliable features, and has received unanimous praise from users. Main technical parameters: Model W43-1.2 × Plate Width W43-3 × Plate Width W43-6 × Plate Width W43-8 × Plate Width W43-12 × Plate Width Machinable Width mm1300, 1800, 1300, 1600, 2000 Machinable Plate Thickness mm0.3-1.2.0.5-31.5-62-83-12 Leveling Accuracy mm/m2 < ± 1mm/m2 < ± 1mm/m2 < ± 1mm/m2 < ± 1mm/m2 < ± 1mm/m2 < ± 1mm/m2 Leveling Speed m/minMAX 120m/minMAX 80m/minMAX 60m/minMAX 40m/minMAX 30m/min Leveling Roller Material GCr1560CrMoV Leveling Roller Diameter mm φ 60 φ 85 φ 105120160. The above parameters are standard models for users to choose from. It can also be customized according to customer requirements& nbsp; Model W43-16 × Plate Width W43-20 × Plate Width W43-25 × Plate Width W43-30 × Plate Width W43-40 × Plate Width Machinable Width mm1800, 2200, 2500 Machinable Plate Thickness mm4-166-208-2510-3012-40 Leveling Accuracy mm/m2 < ± 1mm/m2 < ± 1mm/m2 < ± 1mm/m2 < ± 1mm Reasonable design structure; The overall steel plate welding structure of the body adopts aging heat treatment to eliminate internal stress in the frame, which has good strength, rigidity, and vibration resistance, and a long service life of the product; The manufacturing process of the entire machine strictly follows the design specifications of the machinery. The machine body is processed and formed in one go using a CNC floor boring and milling machine to ensure the parallelism and perpendicularity of each installation surface; Select materials based on experience, complete and reasonable processing technology, effectively improve product accuracy and accuracy retention; The main purchased accessories are from well-known domestic and foreign brands to ensure stable product performance; High degree of automation, easy and simple operation, the gap between the upper and lower work rolls can be quickly adjusted by the motor, effectively reducing auxiliary time and high efficiency; The motor control system basically adopts weak current control, and the operator only needs to operate through the human-machine interface and button console to ensure the safety of the operator; The overall framework is rust free and sprayed with anti rust paint, with a long-lasting and bright appearance color; The working shaft support of the whole machine adopts heavy-duty bearings, combined with advanced lubrication system, which has a long service life
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